Experience the pinnacle of precision engineering with our Camshaft Grinding Machine! Designed for high-precision automotive and motorcycle applications, the Cylinder Crankshaft Grinder-Gp32 is your ultimate solution for superior performance and reliability.
Product Description
1. Outstanding Performance: Experience an elevation in grinding standards with our state-of-the-art machine.
(1) Leading Concept and Advanced Technology:
The Hotman GP32 is a beacon of innovative design and cutting-edge manufacturing technologies, positioning itself prominently among industry leaders.
(2)High Rigidity and Precision:
Boasting superior precision retention, this machine triumphs even in the most demanding environments, making it ideal for both individual pieces and large-scale production, particularly excelling with irregular components.
(3) Specially Fit for Grinding Irregular Parts::
The GP32 stands out with its high precision, rigidity, and efficiency, offering an unparalleled blend of performance and productivity, suitable across diverse sectors such as aviation, healthcare, hydraulics, mold making, robotics, gear systems, and automotive parts.
(4) Easy Operation with a Graphic Program:
Our intuitive, user-friendly professional graphic grinding software, developed in collaboration with HOTAMN and LYNUC, provides a seamless setup with an intuitive interface. No more complex G codes or subroutine hassles-just straightforward learning and operation for a truly remarkable user experience.
(5) Main Parameters: Explore the technical prowess of the GP32 with detailed specifications.
A. Center Height / Maximum Grinding Diameter: 210/320mm - engineered for precision.
B. Distance Between Work Centers: 600mm, ensuring optimal space for versatile operations.
C. Maximum Part Weight: 60kg, built to handle substantial loads with ease.
D.
Grinding Wheel Diameter: φ450mm (standard), φ510 (optional)
E. X Axis (Linear Motor) Travel / Maximum Speed: 260mm / 1.5m/s, delivering swift and precise movements.
F. X Axis (Linear Motor) Push Force: 1660 - 3060 KG, ensuring robust and reliable operation.
G. Z Axis (Servo Motor) Travel / Maximum Speed: 600mm / 8m/min, for dynamic and smooth performance.
H. X Axis/Z Axis Minimum Resolution: 0.0001mm, epitomizing precision.
I. Direct Driver Spindle Brand/Type/Coder Brand: Guangzhou Haozhi / Permanent Magnet Synchronous Motor / Renishaw, ensuring high-performance standards.
J. Direct Driver Work Head Spindle (C Axis) Maximum Speed / Repeated Positioning Accuracy: 600rpm / ±2arcsec, for consistent precision.
K. Direct Driver Work Head Spindle (C Axis) Rated Output Torque / Shaft End Taper Run Out: 47.8Nm/0.001mm, combining power with meticulous precision.
L. Grinding Wheel Spindle Brand/Type/Linear Speed: Guangzhou Haozhi / Hydro-static-dynamic grinding wheel spindle / 40m/sec, providing smooth operation at high speeds.
M.
CNC System: LYNUC, for superior control and flexibility.
(6) Software Technology: Innovating user experiences with advanced software solutions.
A. Total Graphic Program, offering an all-encompassing solution.
B. Easy Learning and Operation, designed for user efficiency and satisfaction.
C. Quick setting for time-saving efficiency: Accelerate your workflow with swift, effortless adjustments.
D .Modular grinding and dressing cycles: Customize operations with flexible, adaptable cycles tailored to diverse needs.
E. Multi-functions, fit for ISO program: Versatile features ensure compatibility with global standards.
F. CAD/CAM extend program: Seamlessly integrate advanced design technologies to enhance productivity.
(7) Structure features:
A. Super rigid machine base: Experience unparalleled stability and precision with our steadfast foundation.
B. High precision and high rigidity direct driver work head, with built-in Renishaw round grating ruler: Achieve impeccable accuracy and dependability in every operation.
C. High precision hydro-static-dynamic grinding wheel spindle: Elevate your machining with superior spindle technology for flawless precision.
D. X axis linear guides with heavy-duty capacity rollers of self-cycling: Ensure smooth, robust, and reliable movement with our advanced guide system.
E. Worktable driven by ball screw of Japanese C2 grade precision: Harness precision engineering for consistently optimal results.
F. Grinding wheel head (X axis) used Sodick linear motor: Utilize cutting-edge motor technology for superior grinding efficiency.
G. Heidenhain 50 nm grating ruler feedback: Receive unparalleled measurement accuracy for consistent results.
H. High rigidity air floating tail stock: Benefit from enhanced stability and precision with our advanced tailstock technology.
J. Plenty of optional devices: Customize and enhance your machine's capabilities with a wide array of add-ons.
2.Design features of bed and main components:
In the grinding process, the most important thing we need is to maintain accuracy. The maintenance of accuracy depends on thermal stability more than vibration resistance. Cast iron itself has a very low coefficient of thermal expansion. More importantly, cast iron has very high thermal conductivity compared to artificial granite. Machine tools generate a lot of heat during production, and this heat can be quickly and evenly transmitted through the cast iron bed, thus keeping the machine tool in an extremely stable state.
The key parts of the machine tool such as grinding wheel head frame, workpiece head frame, tail frame, spindle and all bearing supporting components are made of high-grade cast iron or steel material, to ensure a homogeneous, continuous and stable coefficient of thermal expansion between the machine tool bed and components.
Any occasional transient thermal changes are compensated by stable composite cast iron, which provides a more stable environment than machine tools with main parts made of steel or castings and beds made of artificial granite structure.
In addition, the cast iron structure has the advantages of high rigidity and high seismic performance, and its solid performance is better than typical artificial granite structure. Very suitable for high precision grinding machine.
3.Longitudinal (Z axis) and transverse (X axis) guide rails.
Longitudinal fully supported guide rail
The table is full support V-flat guide rail, which is characterized by good rigidity and large bearing capacity. The surface of the guide rail is completely scraped by hand, which has reached the highest level of accuracy. The track moves smoothly and is covered with Turcite® coating, which is self-lubricating to minimize the coefficient of friction, eliminating the possibility of slow crawling and minimizing the wear of the track.
4.
Transverse feed guide rail (wheel holder X axis feed mechanism).
Product Parameters
2. Technical Parameters of Camshaft Grinding Machine
Processing capacity |
Max rotation diameter of worktable |
320mm |
Max grinding diameter |
320mm |
Max distance between two centers |
600mm |
Max load |
90kg |
Max grinding linear speed |
45m/s |
Grinding wheel head |
Grinding wheel spindle |
dynamic and static pressure spindle |
Grinding wheel size |
450*127*50 or 405*127*50mm |
X-axis |
|
Linear motor Thrust |
1044-4272N |
Accelaration |
≤0.2G |
Grating scale resolution |
0.0001 mm |
Positioning accuracy |
0.0001 mm |
Head stock |
Travel |
260mm |
Max headstock speed |
600(DDR Rotating motor)rpm |
Morse taper |
MT-4 |
Min. rotation angle worktable |
2 arcsec |
Company Profile
Xinyang factory :
Dongguan factory:
Certifications
Our Advantages
1. We empower our customers with holistic grinding solutions, elevating production efficiency while optimizing plant layout.
2. Machines are meticulously commissioned at our factory, ensuring seamless pre-acceptance through trial production.
3. Enjoy lifetime support for your cylindrical grinding machine with available parts, accessories, and expert technical assistance.
4. Experience rapid response and resolution to any technical inquiries, ensuring smooth operation throughout the machine's lifespan.
5. Benefit from our overseas service centers located in Russia, Turkey, and Malaysia, offering exceptional after-sales support.
6. Avail our expert engineer services overseas, tailored to meet the specific requirements of our valued customers.