Hotman Vertical Grinder Can Make Surface Roughness 0.2um

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: Z860
• Type: Multi-Use Grinding Machine
• Processing Object: Curve
• Abrasives: Grinding Wheel
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Cylindrical Grinder Type: Universal Cylindrical Grinder
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Roundness: 0.0015mm
• Surface Roughness: 0.2um
• Grinding Maximum Outside Diameter: 860mm
• Internal Grinding Diameter Range: 50-500mm
• Maximum Grinding Height: 600mm
• Transport Package: Wooden Box
• Trademark: Hotman
• Origin: China
• Production Capacity: 6000

Product Description

1.Standard accessories:

Special control system for Siemens grinding machines	1/Set
2. MPG electronic hand wheel	1/Set
3. Full cover protective sheet metal	1/Group
4. Table drive system	1/Set
5. Magnetic paper tape filter device	1/Piece
6. Grinding wheel spindle	1/Piece
7. Static pressure turntable	1/Group
8. Grating scale	1/Set
9. Diamond pen and fixing base	1/Set
10. Roller sand repair device	1/Group
11. Cooling water tank	1/Group
12. Operation manual	1/Set
13. Machine tool service tool (Toolbox)	1/Set
14. Machine tool horizontal foundation screws and foundation foot pads	1/Set
15. Grinding wheel	2/piece

2.Machine description:
(1) The machine is a gantry structure, composed of double columns, beams and bed to form a closed rigid frame structure. A transverse drag plate is arranged on the beam, and a vertical grinding head is respectively installed on the transverse drag plate.   
(2) The diamond roller trimmer is installed at one end of the table and is used to trim the side and bottom surfaces respectively.
(3) The machine tool is controlled by the German Siemens or Japan FANUC system, which automatically controls the vertical and transverse feed of the grinding head, the hydraulic drive of the workbench, and the hand-held electric hand wheel.
(4) Cooling filter system: During grinding and grinding wheel dressing, the workpiece is cooled and the grinding wheel is washed. Filter using magnetic separator, paper filter and natural settlement three filtration.
(5)The coolant flow rate is 600L.
(6)Equipped with automatic quantitative centralized lubrication system, lubricate the guide rail and screw of each feed shaft, with automatic lubrication mode.
    The machine tool is fully enclosed (the working area and the back half of the machine tool are fully enclosed, the front-end operation position and the loading position), which is easy to clean and maintain.
3.Machine parameter:

NO	Entry	Parameter	Marked
	Machining accuracy
1	Roundness	0.0015mm
2	Concentricity	0.0025mm
3	Surface roughness	0.2um
	Processing capacity
1	Grinding maximum outside diameter	860mm
2	Internal grinding diameter range	50-500mm
3	Maximum grinding height	600mm
4	Maximum load of table	800kg
	Grinding wheel spindle
1	grinding wheel speed	2000-8000rpm
2	grinding wheel diameter	40-305mm
3	Spindle taper hole	HSK-A100
	Work table
1	work table diameter	800mm
2	work table speed	5-200rpm
	Route
1	X axis	300+1400mm
2	Z axis	600mm
3	Fast moving speed	24m/min
4	Resolution	0.0001mm
5	B axis(assorting)	Servo division minimum 0/22.5 degrees
	ATC
1	Number of knife libraries stored	6 piece
2	Maximum diameter of grinding wheel	305mm
3	Maximum length of grinding wheel	350mm
	wheel dresser
1	Diamond pen	3 piece
2	Diamond wheel	2800rpm
3	Diamond diameter	120mm

 

4. Machine configuration:

	Item	Qua	Unit
1	Host Machine Host Machine	1	Piece
2	Grinding wheel CNC	1	Set
3	Diamond roller trimmer (without roller)	1	Set
4	Vertical feed grating (resolution 0.0001)	1	Set
5	Transverse feed grating (resolution 0.0001)	1	Set
6	Electric cabinet and control cabinet	1	Set
7	Cooling system	1	Set
8	Centralized automatic lubrication system	1	Set
9	Machine tool packaging and painting	1	Set
10	ATC grinding wheel Library	1	Set

5. B axis double gear positioning turret:
Inside/outside diameter grinding with 0 ° positioning,22.5 ° positioning can be used to grind outside diameter and end surface efficiently.
6.Grating scale feedback:
The X axis and Z axis are equipped with feedback control using grating ruler (Z axis is an option) to achieve high precision machining.
7.ATC grinding wheel library:
Six grinding wheels of different specifications and shapes are equipped according to the machining needs. In the continuous machining of complex shapes, it is unnecessary to replace the grinding wheel frequently,which can realize online automatic dressing and size compensation.
8.Temperature management system:
In continuous batch processing, you can control the temperature of the workpiece and machine tool body, to achieve higher precision processing.
9.Widely used
Working machinery parts such as spindle sleeve, engineering machinery parts such as bevel gear, reducer parts such as planet gear (for wind power
generation), Marine parts engine CAM

10.Service:
1),nstallation and commissioning:
Machine tool installation foundation shall be drawn by Party B and guide the construction. Party A shall be responsible for the installation of the equipment, while Party B shall be responsible for the installation and commissioning.
2),Acceptance check:
Party A shall carry out pre-acceptance inspection to Party B (at the same time, conduct user training and instruct the operator to operate independently), and Party B shall be responsible for shipping the machine tools to Party A after passing the inspection.
   Party B shall install and debug the machine tool to Party A and complete the final acceptance. Under the guidance of Party B, Party A's operators shall carry out grinding to meet the accuracy requirements of the agreement.
Pre-and final acceptance conditions are:
   The machine grinds test specimens with specifications specified in the agreement.
   Party A shall provide the rough-ground parts that meet the technical requirements and shall ship them to Party B one month before the pre-acceptance.
  Acceptance standards and procedures shall be carried out in accordance with the attachments agreed by both parties
11.Quality assurance:
1) After the final acceptance of the machine, the quality guarantee period is 12 months for the whole machine, and the warranty period of the purchased parts of the machine shall be subject to the warranty period of the manufacturer of the purchased parts, which shall not be less than 12 months.
2) Upon receipt of Party A's service requirements, Party B shall send its employees to the customer's site within 24 hours to find out the reason, and within 48 hours to find out the reason and implement the countermeasures.

3) Party B shall provide free technical service and maintenance for all faults (except human factors and unshouldability) within the warranty period. If the maintenance is not good, Party B shall immediately replace the corresponding parts.

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